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Earth-moving machineryConcrete machinerycraneRoad machineryPiling machineryCoal machineryPort machineryWind power equipmentSany heavy truckTrinity ConstructionPetroleum equipmentTrinity EnvironmentEnvironmental engineeringEmergency rescue equipmentMining dump truckstip truckAerial work machineryLithium battery equipmentWarehousing and logisticsPhotovoltaic productsHydrogen equipmentCrushing equipment
Micro-diggingSmall diggingMedium diggingBig diggingWheeled excavatorsLoaderDiversify your productsAttachments
Pump trucksMixer trucksConcrete batching plantOn-board pumpsElectric vehicle on-board pumpsTow pumpMortar pumpsWet sprayerFilling pumpsNew energy mixer truckDry mix mortar mixing plantMortar/concrete dual-purpose batching plant
Truck cranesAll-terrain cranesTruss boom crawler craneTelescopic crawler craneMultifunctional crawler craneFlat-top tower craneTruck-mounted cranes
Reach stackerContainer empty container handlersforkliftGrab steel (material) machinePure electric port tractorTelehandlersShore-to-shore container cranesRail-mounted container gantry craneRubber-tyred container gantry craneGantry crane
3.X Medium and low wind speed wind turbines4.X Medium and high wind speed / all-weather / customized product platform5.X-6. X MW customized product platform
Smart PC equipmentIntelligent AAC equipmentIntelligent steel processing equipmentMobile crushing and screening equipmentMould fixturesCategory 2 standards3 soft 1 platform
Mechanical fracturingElectric fracturingOil-connected equipmentWellhead automationOilfield machineryFracturing pumps
Pure electric road cleaning vehiclePure electric solid waste collection and transfer vehicleMunicipal maintenance vehicles
Compressed air foam fire truckdroneSpecial-duty fire trucksCombat logistics support fire trucksRaise jet fire trucksAscending platform fire truck
High-speed homogenization systemDouble-layer extrusion coaterRoller pressing and slitting machineZ-type cutting and stacking machineWinding machinePrimary and secondary injection machinesCompound capacity needle bedModule PACK line
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Home > Media coverage > Hong Kong "Bauhinia" Magazine: Sany empowers "Intelligent Manufacturing in China".
Hong Kong "Bauhinia" Magazine: Sany empowers "Intelligent Manufacturing in China".
2021.10.18
Bauhinia magazine, Hong Kong
On October 16, Hong Kong's authoritative media "Bauhinia" magazine published a report "Sany Heavy Industry: The World's "Lighthouse Factory" Empowers "China's Intelligent Manufacturing"", the report paid great attention to Sany Pile Driver Factory as a world lighthouse factory, and the full text of the report is as follows: Bauhinia Magazine (reporter Wei Dongsheng) Beijing Report: The robots who work day and night perform their duties in the 40,000-square-meter factory, orderly, assemble, decorate, and weld parts, and the two automatic guided vehicles (AGVs) are busy shuttling between the work islands. Complete the synchronous handling and automatic loading and unloading of 27-meter ultra-long and overweight materials. This is the shocking scene that a reporter from Zijing Magazine saw at the Beijing Machinery Factory of Sany Heavy Industry on October 15. A few days ago, the World Economic Forum (WEF) officially released a new list of "light tower factories" in the global manufacturing industry, and Sany Heavy Industry Beijing Machinery Factory was selected, becoming the first certified "light tower factory" in the global heavy industry industry.
Sany Heavy Industry Beijing Machinery Factory is located in Nankou Industrial Park, Changping District, Beijing, covering an area of 40,000 square meters, which is the world's largest machinery manufacturing base and one of the factories with the highest degree of intelligence, the highest per capita output value and the lowest unit energy consumption in the world's heavy industry industry.
Interior view of Sany Heavy Industry Beijing Machinery Factory
As the world's first "light tower factory" in the global heavy industry industry, Sany Heavy Industry Beijing Machinery Factory represents the hard core strength of manufacturing in China in the heavy industry industry. The reason given by the World Economic Forum for its entry is that in the face of the ever-changing and increasingly complex demand of the multi-variety, low-volume engineering machinery market, Sany has used advanced human-machine collaboration, automation, artificial intelligence, and Internet of Things technology to increase labor productivity by 85 percent and shorten the production cycle from 30 days to 7 days, a reduction of 77 percent.
The rotary drilling machine produced by Beijing Machinery Factory is Sany's trump card product and is also the "single champion product of the manufacturing industry" certified by the Ministry of Industry and Information Technology. Sany rotary drilling machine has ranked first in the global market for 10 consecutive years, and one out of every three rotary drilling machines in China is made by Sany. Overseas, it has exported to more than 60 countries and regions such as Russia, Brazil, and Thailand, and has a high degree of recognition from global customers.
Sany Heavy Industry Media met at the scene
Dai Qinghua, director and senior vice president of Sany Group, said in an interview with reporters on the same day that the "lighthouse factory" is of far-reaching significance to the international strategic development of Sany Heavy Industry, "Now that overseas transportation costs are rising, the decentralized intelligent manufacturing of internationalization can meet the company's overseas order needs." ”
According to the semi-annual report, Sany Heavy Industry's international revenue in the first half of the year increased by 94.69% year-on-year to 12.444 billion yuan, and the sales of excavators, concrete machinery, lifting machinery, masonry machinery and other products achieved a relatively high growth rate.
As a heavy-duty equipment, the production mode of machine machinery is a typical loose manufacturing, with multiple varieties, small batches, and complex processes. The bigger challenge is the complexity of the workpiece, which is big, heavy and long, such as the longest of more than 170 types of rigs is 27 meters and weighs 8 tons, and the most than 20 types of power heads weigh up to 16 tons.
After the automatization, digitalization, and intelligent upgrading, Sany Machine Factory has a total of 8 flexible work centers, 16 intelligent production lines, and 375 fully networked production equipment. Based on the Root Internet Industrial Internet platform, the production and manufacturing elements are fully connected, and the entire factory has become a "smart body" that deeply integrates the Internet, big data and artificial intelligence.
Sany Heavy Industry strives to build a smart factory
In Dai Qinghua's view, the transformation of Beijing Machinery Factory is a microcosm of Sany Group's digital strategy in the past three years, and smart manufacturing will help the engineering machinery industry iron out cyclical fluctuations. In addition, through the integration of industrial Internet technology with industrial mechanisms, the establishment of optimal energy efficiency models and evaluation indicators, and the realization of energy refinement management and energy-saving applications, so that the Beijing Machinery Plant can achieve emission reduction while achieving a double increase in output value and per capita efficiency.
"Sany Group wants to realize the transition from traditional equipment manufacturing thinking to Internet thinking, and will continue to deepen the digital transformation. The company will also take a step closer to building capacity for the industrial Internet construction of supply chain enterprises. Dong Mingkai, President of Sany Intelligent Manufacturing Research Institute, said, "On the one hand, we can provide upgraded services for smart manufacturing for the supply chain; On the other hand, the use of data interlinkage, using data as a driving force to link the results of the total value chain operation, can also promote us to move towards a digital business model of 'products + services'. ”
It is reported that at present, in addition to the Beijing Machinery Factory, Sany Group has invested more than 12 billion yuan in Changsha, Kunshan, Chongqing and other industrial parks to launch 46 smart manufacturing light tower factories and smart production line projects, realizing the real-time interconnection of nearly 10,000 production equipment and more than 100,000 kinds of materials, and the key production links have been greatly improved.
Dai Qinghua believes that Sany Group's many experiences in building a "lighthouse factory" will also achieve capacity spillover, empower industrial partners, industries, and even the entire "intelligent manufacturing in China" and give full play to the leading role of a world-class "lighthouse factory". ”
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