Sany asphalt mixing plant participated in the construction of the "three reforms and four modernizations" project in Changde, Hunan Province, and the dust emission reached the European standard

On the morning of January 2, 2014 * 5656 working days, located in Changde Economic Development Zone, Detou Asphalt Concrete Co., Ltd. production site, a "giant" like SanyAsphalt mixing plantContinuously "spit out" a large amount of * quality asphalt, which was quickly transported to the site of the "three reforms and four modernizations" project in the urban area of Changde City.

In the past 2013, the shipment of asphalt mixing plants exceeded the 100 units, a year-on-year increase of 37%, and the domestic market share was 5656 with relative advantages. The person in charge of Changde Sany told reporters that Sany asphalt mixing plant was quickly recognized by the market and customers with its good reputation, and became a product with sales of 5655 in the road machinery division, and the rapid growth was supported by the "four guarantees" of quality, efficiency, speed and technology.

There are a lot of kanbans with such titles in Changde Sany workshop - "Quality 100-day Battle", "Fault Problem Annihilation War", etc., and the fault problem is a battle to fight, which is a new quality control measure created by Changde Sany. Several departments work together, a quality problem is divided into different departments according to types and steps, and the causes of the battle are analyzed, the problem of annihilation is eliminated, etc., with the 'five-step elimination method', the department's responsibilities are clearer and clearer, the problem is solved more meticulously and standardized, and each quality hazard can be effectively solved and prevented in *5656 time. According to the statistics of the quality assurance department, the early failure rate of the asphalt mixing plant in 2013 decreased by 1.3% compared with the same period last year, and the product quality was greatly improved, which effectively guaranteed the product quality and reputation of the asphalt plant.

High efficiency has high growth, Changde Sany fully integrates this principle into production management, successively sorts out the planning and manufacturing process, adjusts and optimizes the layout of the station, refines and modifies the operation standards, promotes one person with multiple machines and the number of people and posts, and realizes the sawing machine with three machines for one person, and two people and three machines for turning and milling machines. Through a series of measures, the production capacity of the asphalt plant has been doubled, the per capita labor productivity has increased by 50%, and the efficiency has been greatly improved, effectively ensuring the market supply demand.

There are many parts of the asphalt plant, the production cycle and supply cycle are long, and the delivery is delayed due to the uncertain factors of the buyer. "The inventory problem has always been a big problem for asphalt plant production." In this regard, Changde Sany boldly changed the planning mode, adopted the curing coating scheme and the mode of component stocking, effectively improved the versatility of components, and carried out assembly and matching according to customer demand time, which greatly improved the speed of stocking and delivery. According to statistics, in 2013, the inventory turnover rate of asphalt station was as high as 8.6 times, and at the same time, the delivery speed was effectively guaranteed, and the average delivery time was only 7.3 days.

The application of environmental protection technology is also the "magic weapon" for Sany asphalt mixing plant to occupy market share. According to reports, the national industry standard dust emission can not exceed 100 milligrams per 1 cubic meter, and the emission of Sany asphalt mixing plant is less than 20 milligrams. The mixing layer and the finished product silo layer are sealed in an environmentally friendly pumping treatment cabin, and the filter area of the dust collector of the SLB5000 asphalt station is as high as 1500 square meters, the dust emission has reached the European standard, and the smoke blackness is Dahringmann level I, which is at the leading level in the industry.

In addition to being equipped with advanced manufacturing equipment, it also makes full use of the resources of the headquarters to absorb the latest design standards and concepts from the research institutes and user teams established in Germany and the United States, so that it can be used as a basic platform for new product development and new process development, so as to realize the internationalization of product quality and enhance product competitiveness. The asphalt mixing plant production line that has been put into production fully adopts accurate metering technology, original high-efficiency mixing technology, modular structure with fast installation, humanized intelligent control system, and completely international supporting equipment, which is among the best in the same industry at home and abroad in terms of scale and technical level.

Looking forward to 2014, Road Machinery Changde Sany has always kept in mind the mission and responsibility of Chairman Liang Wengen to "build the asphalt station into the world's *5656 brand", and under the leadership of the business department's management team, with "100 units" as a new starting point and "domestic market share *5656" as the cornerstone, it has steadily moved towards the world's *5656 brand.