2018.12.21
The No. 18 plant of Sany Group, located in Changsha, Hunan Province, is an intelligent manufacturing workshop in Asia*5655, which can quickly achieve a pump truck off the assembly line within one hour, and is an intelligent manufacturing demonstration workshop recognized by the Ministry of Industry and Information Technology of the People's Republic of China. Through the R&D and large-scale application of industrial Internet-related technologies, the plant has realized the streamlined assembly of highly flexible production and discrete manufacturing, with a per capita efficiency increase of 400%, a per capita output value increase of 24%, a comparable manufacturing cost saving of 100 million yuan, and an 8% increase in asset utilization.
Plant 18 not only reflects Sany's highly intelligent, digital and 3D simulation R&D strength, but also highlights the achievements of Sany Group's rapid development since its establishment. This private enterprise started with 60,000 yuan of entrepreneurial capital, with its firm ideals and beliefs and strong competitiveness in the tide of reform and opening up, guiding China's construction machinery industry, changing the image and status of China's manufacturing.
In 1986, Liang Wengen and other four young intellectuals gave up the enviable "official position" and "iron rice bowl" of state-owned enterprises without hesitation, and used the borrowed 60,000 yuan to set up Lianyuan Maotang Welding Materials Factory in their hometown of Lianyuan City, Hunan Province. Due to the marketability of the products, the material factory has developed rapidly. In 1991, the output value exceeded 100 million yuan. Xiong Qingquan, then secretary of the Hunan Provincial Party Committee, went to the factory to inspect and saw the slogan "Create a first-class enterprise and create first-class talents" posted at the gate, and suggested adding a horizontal batch to "make first-class contributions". "Trinity" was born.
In 1991, Xiang Wenbo, the current director of Sany Group and the current president of Sany Heavy Industry, joined. After that, the board of directors proposed a "double entry" strategy: enter the central city of Changsha; Entered the equipment manufacturing industry of large industries, and entered the construction machinery manufacturing industry for the first time. After more than 30 years of development, Sany Group has become a landmark enterprise in China's construction machinery industry.
In the exhibition hall of Sany Group, a pump truck with a yellow body and a red long arm is particularly eye-catching. This is China's * 5656 self-made 37-meter boom pump truck, which records the history of China's national construction machinery brand and foreign brands competing on the same stage and finally achieving a reversal, and is also regarded as Sany's "dare to be the first, break the fear, bold innovation" living teaching materials.
At the end of the 90s of the 20th century, 90% of the long-arm pump trucks in the Chinese market were foreign brands. At that time, China had not yet mastered the key technology of the pump truck boom, and the long boom pump truck of more than 37 meters could only rely on imports. Sany is determined to develop 5656 pump trucks with independent intellectual property rights in China.
After the breakthrough of key core technology, the length of Sany's pump truck boom has been increasing, and it has created a number of world's longest boomsConcrete pump truckRecord. At present, Sany has the world's longest 86-meter steel boom pump truck.
Another core product of Sany is the ultra-high pressure tow pump. In 2002, when the world's 5661 building, the 406-meter-high skyscraper, the Hong Kong International Finance Center, was topped out, Sany Trailer Pump set a world record of 406 meters for vertical pumping with a single pump. This is a single-pump vertical pumping record*5656 times attributed to a Chinese company. Since then, the world's landmark buildings such as the Burj Khalifa, the Shanghai Tower, the Abeno Center Building in Japan, and the Russian Federation Building have witnessed the journey of Sany's challenge again and again. Especially after helping the 580-meter main structure of Shanghai Tower to be capped, Sany ultra-high pressure concrete trailer pump once again successfully pumped concrete to a new height of 620 meters.
Technological innovation is the core driving force of Sany's development. As of the first half of this year, Sany Group has applied for 12,070 patents and authorized 8,751.
In 2012, China's construction machinery industry ushered in a period of deep adjustment. In addition to the huge cost and inventory pressure caused by overcapacity in the industry, enterprises also have to face a sharp decline in profits, large-scale layoffs and the consequent psychological gap between employees and fluctuations in people's morale. In the face of the changes from "hot" to "cold" in the construction machinery market, Sany Group has rapidly transformed, embraced the Internet, accelerated the implementation of internationalization, and boosted the upgrading of traditional industries and the conversion of old and new kinetic energy through new technologies.
Based on the pain points encountered by small and medium-sized enterprises in the construction of Internet of Things informatization, such as insufficient funds and lack of technology, Sany Group has built *5658 localized industrial Internet platform Genyun in China to assist enterprises to realize the transformation of intelligent manufacturing more quickly and conveniently. At present, the root cloud platform has become one of the three major industrial Internet platforms in China.
In addition to decisive transformation with digitalization, Sany Group simultaneously seized the opportunities of the "Belt and Road" construction: on the one hand, it established a "Belt and Road" strategic group to promote five types of advantageous projects such as wind power, minerals, ports, residential industrialization, and oil and gas chemical industry to "go to sea"; On the one hand, it cooperates with large Chinese-funded companies such as China State Construction and China Railway Construction to participate in the construction of major projects along the "Belt and Road".
At present, Sany Group has completed the all-round layout of four R&D and manufacturing bases in the United States, Germany, India and Brazil and ten overseas regions. Since 2013, Sany Group's overseas sales have exceeded 10 billion yuan for five consecutive years. In the first half of this year, Sany Group's overseas sales exceeded 7 billion yuan, a year-on-year increase of nearly 20%.
Liang Wengen, chairman of Sany Heavy Industry, once said: "The era of the rise of national fortune is the best time for enterprise development. Sany Group will take the construction of the Belt and Road Initiative as an opportunity to build a leading enterprise in the Belt and Road Initiative, and contribute to the realization of the Chinese dream of the great rejuvenation of the Chinese nation by promoting digital transformation and upgrading. ”


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