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Earth-moving machineryConcrete machinerycraneRoad machineryPiling machineryCoal machineryPort machineryWind power equipmentSany heavy truckTrinity ConstructionPetroleum equipmentTrinity EnvironmentEnvironmental engineeringEmergency rescue equipmentMining dump truckstip truckAerial work machineryLithium battery equipmentWarehousing and logisticsPhotovoltaic productsHydrogen equipmentCrushing equipment
Micro-diggingSmall diggingMedium diggingBig diggingWheeled excavatorsLoaderDiversify your productsAttachments
Pump trucksMixer trucksConcrete batching plantOn-board pumpsElectric vehicle on-board pumpsTow pumpMortar pumpsWet sprayerFilling pumpsNew energy mixer truckDry mix mortar mixing plantMortar/concrete dual-purpose batching plant
Truck cranesAll-terrain cranesTruss boom crawler craneTelescopic crawler craneMultifunctional crawler craneFlat-top tower craneTruck-mounted cranes
Reach stackerContainer empty container handlersforkliftGrab steel (material) machinePure electric port tractorTelehandlersShore-to-shore container cranesRail-mounted container gantry craneRubber-tyred container gantry craneGantry crane
3.X Medium and low wind speed wind turbines4.X Medium and high wind speed / all-weather / customized product platform5.X-6. X MW customized product platform
Smart PC equipmentIntelligent AAC equipmentIntelligent steel processing equipmentMobile crushing and screening equipmentMould fixturesCategory 2 standards3 soft 1 platform
Mechanical fracturingElectric fracturingOil-connected equipmentWellhead automationOilfield machineryFracturing pumps
Pure electric road cleaning vehiclePure electric solid waste collection and transfer vehicleMunicipal maintenance vehicles
Compressed air foam fire truckdroneSpecial-duty fire trucksCombat logistics support fire trucksRaise jet fire trucksAscending platform fire truck
High-speed homogenization systemDouble-layer extrusion coaterRoller pressing and slitting machineZ-type cutting and stacking machineWinding machinePrimary and secondary injection machinesCompound capacity needle bedModule PACK line
Sany Heavy Industry Sany Heavy Industry Co., Ltd. (SH:600031)
Trinity International Sany International (HK:00631)
Sany Renewable Energy Sany Renewable Energy (SH:688349)
People's Daily Focus! Trinity "Elephant Dance"!
2022.01.12
The traditional manufacturing industry has been transformed and upgraded in terms of platform design, intelligent manufacturing, networked collaboration, and personalized customization; Time-honored brands take the initiative to embrace digitalization and rejuvenate themselves...... Recently, the Ministry of Industry and Information Technology, the National Development and Reform Commission and other 8 departments issued the "14th Five-Year Plan" for the development of intelligent manufacturing, proposing measures to promote the digital transformation, networked collaboration, and intelligent transformation of the manufacturing industry. On January 7, 2022, the People's Daily Overseas Edition reported on the current development status of digital transformation, networked collaboration, and intelligent transformation of the traditional manufacturing industry. Among them, the digitalization of the whole process of mechanical work in the Sany Heavy Industry Pile Driver Factory was reported as a typical case.
(The following is an excerpt from the original article)
AI helps heavy industry machinery "elephant dance"
When the industrial Internet meets heavy machinery, what kind of "chemical reaction" will it produce? In the Beijing pile driver factory of Sany Heavy Industry, which covers an area of about 40,000 square meters, changes are happening: here the machines are roaring, welding sparks are splashing, but there are few workers, and more than 10 processes such as loading and unloading, sorting, forming, welding, and spraying are completed by AI robots, increasing labor productivity by 85%, shortening the production cycle from 30 days to 7 days, and realizing the "elephant dancing" of heavy industry machinery.
However, "elephant dancing" is not easy.Piling machineryAs heavy equipment, for example, the longest of the more than 170 drill pipes is 27 meters and weighs 8 tons, and the heaviest of the more than 20 power heads is 16 tons. Dong Mingkai, president of Sany Intelligent Manufacturing Research Institute, introduced that in order to move a heavy and long workpiece, two automatic guided vehicles realized synchronous handling and automatic loading and unloading. With the help of visual sensing technology and AI algorithms, intelligent industrial robots are deeply applied in the fields of adaptive welding of large equipment and high-precision assembly. In the background, the "root cloud platform" collects nearly 36,000 data points in the factory day and night, and "calculates" the optimal parameters for each process, each model and even each tool. In September 2021, the factory was selected as a new "lighthouse factory" in the global manufacturing sector released by the World Economic Forum.
More and more smart chemical factories like Sany Heavy Industry have emerged, thanks to the vigorous development of China's 5G technology and digital economy in recent years. According to data recently released by the Ministry of Industry and Information Technology, China has built 1.396 million 5G base stations, cultivated more than 150 large-scale industrial Internet platforms, and formed 20 typical application scenarios in the layout of "5G + Industrial Internet" in ten key industries. Up to now, the numerical control rate of key processes and the penetration rate of digital R&D and design tools in industrial enterprises above designated size have reached 55% and 74.4% respectively.
"The digital technology and industrial system with the industrial Internet platform as the core can not only bring together data, software and other technical resources, help open innovation, achieve breakthroughs in manufacturing technology, materials, processes and other industrial chain shortcomings, but also break through the barriers between manufacturing and services, products and markets, promote the industry to accelerate the extension of service, and open up new development space." Yu Xiaohui, president of the China Academy of Information and Communications Technology, said.
About Sany Pile Truck Lighthouse Factory
As the first "lighthouse factory" in the global heavy industry industry, Sany Heavy Industry Pile Driver Factory relies on the industrial Internet operating system to fully connect the production and manufacturing elements of the entire factory, becoming an "intelligent body" that deeply integrates the Internet, big data and artificial intelligence, realizing the ubiquitous deployment of digital capabilities and giving full play to the production potential.
In the lighthouse factory, the root cloud platform supports global intelligent operation and maintenance, and also calculates day and night in the background, according to the industrial big data collected by more than 36,000 data collection points in the factory, matches the optimal parameters for each process, each model, and even each tool, and optimizes the production cycle.
Compared with before the transformation, the output value of Sany Beijing Pile Driver Factory has doubled under the same plant area, the overall production equipment utilization rate has increased from 66.3% to 86.7%, and the average failure time has decreased by 58.5%. At present, the plant can produce nearly 30 models. In 2020, the per capita output value of Sany Beijing Pile Driver Factory has reached 10.728 million yuan.
Sany Heavy Industry Pile Driver Factory is the world's largest piling machinery manufacturing base, and also one of the factories with the highest degree of intelligence, the highest per capita output value and the lowest unit energy consumption in the world's heavy industry industry.
On the one hand, through the 5G + industrial Internet, thousands of hydropower, oil and gas meters and manufacturing equipment in the factory are all connected for real-time monitoring and early warning, and the first digital kanban of energy topology map visualizes energy consumption, breaking through the two major difficulties of energy consumption accounting and management, and achieving annual water saving of 47,400 tons, a decrease of 58.9%, and a power saving of 386,300 kWh as of August 2021.
On the other hand, the "lighthouse factory" has carried out "careful calculation" on the energy efficiency of each production and manufacturing process, and combined with industrial mechanisms to optimize the energy conservation of related processes and equipment, as of 2021, it has reduced carbon dioxide emissions by 3,977.25 tons, and emissions have decreased by 30.5% year-on-year.
In the future, the experience of Sany Heavy Industry's "Lighthouse Factory" will also empower industrial chain partners, the industry, and even the entire "Intelligent Manufacturing in China".
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