Sany Group set off a revolution in the manufacturing platform!

In the first half of this year, a manufacturing revolution within Sany Group was quietly set off, and the prototype of a super manufacturing platform was emerging.

For a long time, the manufacturing has not been straightened out, resulting in complex business unit organization, redundant personnel and other problems, resulting in a great loss of internal resources and energy.

In order to change this situation, it is imperative to separate R&D and manufacturing and build a professional and intelligent manufacturing platform.

The construction of division-level manufacturing platforms has taken the lead, and the six major manufacturing platforms of pump circuit, heavy machinery, heavy lifting, heavy equipment, commercial vehicles, and port machinery have been rapidly promoted.

The first thing is the adjustment of the organizational structure, a number of secondary manufacturing companies under the division-level manufacturing platform, the host subsidiary is no longer responsible for manufacturing, and the division level has set up technology institutes, quality assurance headquarters, production management departments, equipment power departments, process support institutes, quality inspection institutes and other departments to strengthen the support of on-site production and the coordination of resources.

This means that the host subsidiary will focus on R&D, fully invest in the development of popular products, and continuously improve product competitiveness, while the manufacturing companies under the division-level manufacturing platform will share resources and collaborate to form an intensive effect and improve production efficiency.

All kinds of platform-based applications followed, including large supply chain platforms, cross-domain sharing of manufacturing personnel, flexible adjustment of production capacity, centralized distributed blanking, and integration and collaboration of manufacturing software, etc., to achieve personnel sharing, equipment integration, auxiliary material management, planning and material integration, and greatly improve the ability of manufacturing resource sharing and collaboration.

After a series of actions, changes took place in various industrial parks and factories.

When Lianyuan Manufacturing Company encountered difficult problems in the coating process, the pump manufacturing platform responded quickly, and the Institute sent a coating team to the site to support and tackle key problems;

After analyzing the top 23 types of materials of the three vehicles, the commercial vehicle manufacturing platform found that more than 1,000 kinds of materials can be reduced, and the cost reduction will exceed 40 million through material unification;

Shenyang Industrial Park has trained a total of 320 front-line employees in Xi'an, and they have taken up posts during the peak production period in Shenyang, saving millions of yuan in labor costs;

......

In the past six months, the manufacturing platform has begun to show results, greatly improving the ability of cost reduction, inventory turnover and delivery scheduling, the general manager of the host subsidiary has increased its R&D and marketing energy investment by 24%, shortened the prototype trial production cycle by 36%, increased the overall cost reduction rate of the manufacturing process by 188.5%, increased the inventory turnover rate by 33%, and the on-time delivery rate of the host reached 99%......

This is just the beginning.

According to the plan, the Sany manufacturing platform will continue to upgrade and evolve, from the division-level manufacturing platform to the group-level manufacturing platform, and eventually become an ecological manufacturing platform, maximize the advantages of Sany manufacturing, become a super manufacturing platform for the equipment manufacturing industry, add new impetus to the development of Sany, and give new momentum to the development of the industry.