People's Daily: Sany Heavy Industry uses big data to explore great value

On November 21, "Focus Interview" deeply focused on "Sany Intelligent Manufacturing; On November 25, "News Network" focused on the "Sany Internet of Things Platform". The successive broadcast of these two blockbuster programs has aroused great attention in the entire industry. On the morning of November 30, the People's Daily published an article on the second page of "Sany Heavy Industry Uses Big Data to Explore Great Value", which once again triggered a major response in the whole society. The party's core media has recently launched a series of in-depth reports on Sany's "intelligent manufacturing", which not only shows Sany's fruitful achievements in this field to the people of the whole country, but also reflects the great advantages of Sany Group in guiding the development of the industry and "being one step ahead" in a new field.

People's Daily, November 30, 2016:

When the equipment fails, the service personnel will arrive at the site within 2 hours and complete it within 24 hours; The sluggish inventory of wearing parts and spare parts has been reduced by more than 40%, and the inventory of spare parts has been reduced by more than 300 million yuan for downstream dealers every year...... "These achievements are inseparable from the self-built industrial big data platform." He Dongdong, senior vice president and process information officer of Sany Group, said.

Since 2008, Sany Heavy Industry has begun to build a "terminal + cloud" industrial big data platform. Based on the independent controller and independent research and development of intelligent devices, special sensors and other "terminals", the low-cost real-time collection of 6,143 state information such as location, oil temperature, oil level, pressure, temperature, and working time of 132 types of construction machinery and equipment such as pump trucks, excavators, road machinery, and port machinery has been realized, and 212549 construction machinery data access has been realized worldwide, and more than 100 billion pieces of construction machinery industry big data have been accumulated so far.

He Dongdong introduced that the industrial big data platform is conducive to building a data-driven product research and development system and achieving innovative development. With a 62-meter extra-long boomConcrete pump truckFor example, Sany began to collect data on the use of 110 vehicles in the small batch trial production stage, collected 36,541 pieces of data in 3 months, and found 45 problems with remote control reliability caused by the special attitude of the last boom to the wireless signal blocking, and finally greatly improved the reliability of remote control operation by adjusting the control program.

The breakthrough of this high-reliability remote control technology enables Sany concrete pump truck to surpass foreign products and achieve stable remote control operation within a radius of 2 kilometers in the rescue of Fukushima Nuclear Power Plant in Japan.

Similarly, based on the feedback data, Sany has continuously improved its concrete pumping control strategy, breaking the world record for concrete pumping height for many years, and achieving a 620-meter-high concrete stable pumping in 2014 during the construction of the "Shanghai Tower", a high-rise building in China*5656.

The failure of construction machinery will directly lead to the postponement of the construction project, Sany Heavy Industry took the lead in establishing an enterprise control center (ECC) in the Chinese market, relying on the "cloud + terminal" big data platform to centrally manage the location of service personnel on the ground, vehicle start information, and spare parts inventory information, and established a set of "heaven, earth and man in one, one, two and three lines of coordination" service system. When the construction machinery fails, the service personnel judge the fault according to the historical start of the vehicle, use the vehicle location transmitted by GPS satellite, and select the nearest service vehicle to arrive at the scene within 2 hours with the parts required for the failure. As a result, Sany Heavy Industry has achieved the service commitment of 2 hours of arrival and 24 hours of completion, and the timeliness is far ahead of foreign manufacturers.

Relying on ECC, Sany Heavy Industry has expanded the same service system to the international market and formed a unique competitiveness in the competition with foreign opponents. In the first half of 2015, Sany Heavy Industry's international sales increased by 25% as a whole, accounting for 40.53% of the company's sales revenue.